How to Make Spicy Pepperoni Sticks at Home
- The Social Byte
- Mar 5
- 4 min read

If you enjoy snacking on tasty, protein-rich bites, spicy pepperoni sticks are an absolute must-try. These tasty, meaty sticks are ideal for snacking on-the-go, entertaining, or to finish charcuterie boards. Store-bought pre-made pepperoni sticks may be easy, but preparing them at home lets you dictate the flavors, heat, and quality of the ingredients. In this article, we will guide you through homemade spicy pepperoni sticks, from choosing ingredients to curing and storage.
What are Pepperoni Sticks?
Pepperoni sticks are a cured, dried sausage made from a mixture of ground beef and pork, seasoned with spices such as paprika, garlic, and chili flakes. They are typically smoked or air-dried to achieve their distinctive texture and flavor. Pepperoni sticks are the same as the original pepperoni but produced in a snackable, thin shape.
Producing homemade pepperoni sticks will take you some time but is worth your while. If you follow the simple steps shown above, it is possible for you to achieve spicy, delectable, and preservatives-free pepperoni sticks to fit your specifications.
Ingredients for Spicy Pepperoni Sticks
Before you proceed to actually make your pepperoni sticks, ready the following ingredients:
Meat:
2 pounds ground pork (or ground beef and pork mixture)
½ lb ground beef (optional for texture and flavor)
Seasonings:
1 tbsp salt
1 tsp sugar
1 tbsp smoked paprika
1 tsp cayenne pepper (taste and adjust to desired spice level)
1 tsp red pepper flakes, crushed
1 tsp garlic powder
1 tsp onion powder
1 tsp black pepper
½ tsp mustard powder
½ tsp ground fennel seeds
½ tsp Prague Powder #1 (curing salt)
1 tbsp Worcestershire sauce
2 tbsp cold water
Casings:
1 pack of natural sheep or collagen casings (stuffed)
Optional Additions for Increased Heat:
½ tsp ghost pepper powder
1 tsp. hot sauce
Step-by-Step Procedure in Preparing Spicy Pepperoni Sticks
1. Prepare the Meat
For an even consistency and texture, see to it that your meat is finely ground. If you're using a mixture of beef and pork, then properly mix them in a large mixing bowl. Cold meat is also more manageable, so refrigerate it lightly before you use it.
2. Combine the Seasonings
In another bowl, mix together all the spices, curing salt, and Worcestershire sauce. Stir well to achieve a uniform seasoning mixture. This will guarantee that the pepperoni sticks are evenly seasoned throughout.
3. Mix in the Seasonings into the Meat
Mix in the spice blend into the ground meat and blend by hand or using a stand mixer with a paddle attachment. Knead the meat for a minimum of 5 minutes until the spices are evenly distributed and the mixture is tacky. Add cold water if it is needed to keep it pliable.
4. Refrigerate the Mixture
Cover plastic wrap around the bowl and refrigerate for a minimum of 12–24 hours. This helps to meld flavors and improve curing.
5. Restuff the Casings
If natural casings are being used, soak them in warm water for at least 30 minutes before filling. Rinse the casings to remove excess salt.
6. Stuff the Sausage Casings
Fill the casings with the seasoned meat mixture using a sausage stuffer or a piping bag. Fill the meat as tightly as possible to prevent air pockets. Twist the sausages into 6-inch sticks or to your desired size.
7. Dry and Cure the Pepperoni Sticks
Once stuffed, hang the sausages in a well-ventilated area at a cold room temperature (around 55°F-65°F) with 70% humidity. Leave them to dry for at least 12 hours before smoking or dehydrating.
8. Smoke or Cook the Pepperoni Sticks
Smoking Method: Smoke in a 150°F-160°F smoker for 4–6 hours until the sticks are at an internal temperature of 155°F.
Oven or Dehydrator Method: Or, if you don't have a smoker, you can dehydrate the pepperoni sticks in a low oven (175°F) for 4–5 hours or in a dehydrator.
9. Cooling and Storage
After smoking or cooking, leave the pepperoni sticks to reach room temperature. Once cooled, store them in the refrigerator for up to 2 weeks or vacuum-pack and freeze for longer storage.
Tips for Making the Best Spicy Pepperoni Sticks Use good-quality meat: Good-quality fresh beef and pork will result in tasting far superior pepperoni sticks.
Don't omit the curing salt: This is for safety and provides the pepperoni with its characteristic cured texture.
Regulate the level of heat: Vary the quantity of hot sauce, cayenne pepper, and red pepper flakes based on your desire. Allow it to thoroughly dry: That is necessary if you want your desired consistency, as well as taste.
How to Serve and Enjoy Spicy Pepperoni Sticks When your own pepperoni sticks are ready, you can enjoy them in any of the following ways: As a snack:
Pick up a few sticks for a quick protein boost. With cheese and crackers: Offer them with aged cheddar, gouda, or a creamy dip for a charcuterie experience.
On sandwiches: Cut them up and incorporate into paninis or grilled cheese for added taste.
With pizza or pasta: Slice them up into bite pieces and serve as a pizza topping or in pastas.
To make spicy pepperoni sticks at home is a tasty and fulfilling experience. Although it does take some time and effort, the end result is a flavorful, tasty snack made with quality ingredients without the extras. Whether you like to have them as a snack, part of a meal, or a party appetizer, these homemade pepperoni sticks will be a hit. Now that you've seen how to do it, try it yourself! Make it as spicy as you like, try out other spices, and enjoy the thrill of making your own homemade pepperoni sticks from scratch!
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